Conveyor Dryer

INFRARED CONVEYOR DRYERS by HEMPTERRA TECHNOLOGY

 

Impact Resistant Doors

NOW THE DRYING PROCESS CAN BE OBSERVED

IR HEAT OVER THE ENTIRE AREA OF THE TAPE

TAPE WHICH DOES NOT COMES OF FROM THE DRUMS

RELIABILITY OF THE CONSTRUCTION DESIGN GUARANTEED

TEFLON TAPES FOR STICKY PRODUCTS

QUICK ACCESS TO
IMPORTANT SITES

FULL AUTOMATION OF THE LINE

CONVEYOR SYSTEMS FOR SMALL PRODUCTIVITY
100 KG / HOUR

CONVEYOR SYSTEMS OF LARGE PRODUCTIVITY
1000 KG / HOUR

Universal System of Continuous Drying

A brief description of the drying technology and equipment


The infrared technology of drying or moisture removal has a number of significant advantages in comparison with the traditional convection technology (hot air drying)

1. Efficiency
i.e. less energy is required to evaporate 1 liter of water (1 kW). Heat rays penetrate into the thickness of the product, up to 10-20 mm, while the product itself and the moisture containing it are heated. The heating process is several times more intense than when blown with hot air, respectively, and the water turns into steam, very intensively. The ventilation system serves only to remove steam outside the chamber and the room.

2. Drying Speed
IR technology allows you to remove moisture several times faster at a lower temperature than convection technology.

3. No Dusting
If a fine fraction is present in the product, any airflow will lead to dusting and dust ingress into the ventilation system, where it mixes with steam and enters the environment. With IR technology, the ventilation system removes pure steam in which there are no impurities of the product in the form of dust particles. At the same time, the energy of this steam can be used to heat the room during the winter period.

4. Even Heating
of the product throughout the drying area. Over the entire width of the conveyor, the same conditions are created for the product, which makes it possible to obtain a quality product at the outlet, not overheated or undried.

5. Sterilization of the product.
Considering the fact that thermal IR rays pass through the entire thickness of the product, during drying, the sterilization process automatically takes place, destroying or inhibiting various types of bacteria, which in turn improves the quality of the product and eliminates the need for additional sterilization. A brief description of the drying technology and equipment

The proposed conveyor system is designed for drying vegetables and other plants in automatic mode according to specified parameters.

It should also be noted that the product purge system is designed zonal manner, i.e., each tape is a separate climate zone with controlled temperature, humidity and air flow rate. By further possible arrangement retrofitting the heater elements of the drying chamber to another kind of energy source (natural gas, fuel oil, diesel fuel, etc.). If necessary, some design aspects may be changed, depending on the specific tasks assigned by the client (tapes purification systems, etc.)

TOUCH CONTROL

Single Tier Drying Plants

Specifications

Single-tier dryer

NAME   AMV 100 AMV 200 AMV 300
Productivity by Kg / Day         1 320
kg / Month      9 600
     
vegetables and fruits and other plants 2 760 5 280 7 920
(up to 70% moisture) 82 800 158 000 237 600
Productivity by coal, sand, grain., Kg / Day           12 000 24 000 48  000 72 000
(up to 10% moisture)        
  Kg / Month    360 000 720 000 1 440 000 2 160 000
Touch control of the drying chamber Optional Installed Installed Installed
power  kw 55 115 220 330
Number of tapes 1 1 1 1
Installing chains on the tape Optional Optional Optional Optional
Working area of tapes, m sq. 7,5 18 36 54
Dimensions of drying cameras, mm Length – 6 000
Width – 1 600
Height – 1 500
Length   –    10000
Width    –      2400
Height   –      1500
Length     –  20000
Width       –    1600
Height     –    1500
Length     –     30000
Width       –    1600
Height     –    1500

Stacked Dryers

Specifications

Name AMV 300.2 AMV 500 AMV 1000
Number of tiers 3 5 10
Productivity by      
vegetables and fruits and other plants Kg / Day               7 920 13 200 26 400
(up to 70% moisture) Kg / Month     237 600 396 000 792 000
Productivity by coal, sand, grain., 72 000 120 000 240 000
(up to 10% moisture) 2 160 600 3 600 000 7 400 000
Touch control of the drying chamber Installed Installed Installed
Power kw 330 550 1 100
Number of tapes 3 5 10
Installing chains on the tape Optional Optional Optional
Working area of tapes, m sq. 54 90 180
Dimensions of drying cameras, mm Length        – 10 000
Width          – 2 400
Height         – 1 500
Length     – 10 000
Width       – 2 400
Height      – 1 700
Length    – 10 000
Width      – 2 400
Height    – 2 500

Package Contents

1. Drying chamber The drying infrared camera is technologically divided into three drying zones, each zone supports its own operator-set temperature mode. In order to adjust the temperature for a specific product.

2. Touch Control Panel The control panel is designed to control the entire process. Main functions: – the ability to adjust the ventilation rat – installation of 3 temperature zones – tape speed adjustment

3. System emitters Installed emitters – the development of the company. Emitters with an increased service life of up to 10 years are capable of operating in continuous mode. Since the proposed system is a pulse type, the emitters do not experience overload in continuous operation mode.

4. Stainless steel ventilation system The ventilation probe is located above each drying zone. The ventilation speed can be set for the zone using the control panel.

5. Stainless steel reflector system A drying system inside the chamber is provided with a system of reflectors, which helps to preserve heat inside the chamber and thereby increases the efficiency of the installation.

6. The belt tension system.

7. Conveyor belt stainless or Teflon. The tape are depending on the product.

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